Cooking Oil Refinery Machine

Worldwide, Myande has supplied more than 500 oilseed crushing lines and more than 150 oil refinery lines, including 30 oil refinery production lines with capacity above 800t/d and 20 oil refinery production lines with capacity above 1,000t/d. The picture below shows location refinery plant equipment Myande has supplied.   Product indicators better than EU standard The World Health Organization proposes that by 2023, the global processed food system should gradually remove trans fatty acids to maintain our healthy diet; The European Commission (EC) has also formulated higher requirements for the content of glycidyl ester (GE) and trichloropropanol ester (3-mcpd) (GE≤1mg/kg, 3-mcpd ≤1.5mg/kg). In response to market demand, Myande has been capable of producing high-end and high-quality healthy oil by cooperating with scientific research institutions and in-depth practice with customers. SGS, a well-known third-party testing agency, recently tested sample oil taken from a refinery plant equipment supplied by Myande. The test report states “major indicators such as plasticizer, glycidyl ester (GE), trichloropropanol ester (3-MCPD), zearalenone and others were all better than EU standards”.     Sophisticated technology and equipment to ensure low-cost operation Myande has developed numerous proven technologies and processes in oil refinery. These include dry freezing and vacuum condensation and equipment, process water recycling, heat energy recovery, pre-bleaching, cleaner steam supply, exhaust gas absorption and mechanical vacuum system. These corporate specific technologies have maintained stable and reliable running and achieved breakthroughs in energy conservation and emission reduction.   Myande have also developed the following key equipments matching with above technologies: a new type of combined deodorizer, falling film heat exchanger, falling film type final heater, freezing condenser and others. TOP 10 of the global grain and oil processing enterprises and domestic large grain and oil processing enterprises have selected Myande falling film final heat exchangers for many times due to its remarkable energy-saving effect. Through the comprehensive utilization of the latest technology and equipment, Myande has reached the international advanced level in energy consumption.   Ton oil consumption of soybean oil refining (including filter purging and utilities) Steam: guarantee index ≤22kg/t oil (minimum: 19kg/t oil) Power consumption: guarantee index ≤12kwh/t oil (minimum: 9.6kwh/t oil) Gas consumption: guarantee index ≤2.2Nm³/t oil (1.9Nm³/t oil)   Myande dry freezing and vacuum condensation technology adopts unique deicing technology with Zero steam consumption. The pre-bleaching process can reduce 50% clay consumption if it’s corn oil.     The unique variable temperature deodorization process can effectively control the content of trans fatty acid (TFA), glycidyl ester (GE) and trichloropropanol ester (3-MCPD), also the formation of benzo pyrene, plasticizer, red alenone and other harmful substances, at the same time, the process has lower pressure drop, less steam consumption and more flexible and adjustable deodorization time.     The falling film type vacuum energy saver has been adopted and verified by more than 100 projects with heat recovery efficiency ≥80%.     The two-stage collecting system can collect the deodorizer distillates with two kinds of VE concentrations by precise control of temperature and classification, so as to improve the economic utilization value. The by-product revenues of a 1000t/d soybean oil refinery project will increase by more than RMB 1 million per year.     Adopting new falling-film final heater can effectively control the formation of trans fatty acids (TFA).     Myande refinery projects Adhering to the enterprise mission of “With professionalism, we manufacture high quality mechanical products and supply complete solutions that enable our clients to succeed. We are dedicated to create a bright future for us as well as our clients”, Myande firmly contributes to the development of Grain & Oil industry and food safety, making every drop of oil safer and more nutritious, and making every Chinese healthier.  

A 200T/D vegetable oil refinery plant in Egypt supplied by Myande was recently put into operation and has been running smoothly. This new refinery, owned by an integrated grain & oil processing company, located in Egypt. The successful launch of this refinery facility has created nearly 1,000 jobs in China and Egypt, and it is viewed as one more benchmark turnkey project supplied by Myande in Africa. After years of accumulation of technology and experience in the field of oils & fats engineering, Myande has developed a full supply chain with high automation, stable operation and stable product quality. In recent years, Myande has successfully established long-term cooperative relations with many first-class enterprises at home and abroad.   1. Strong engineering and integration capability During the whole project implementation process, Myande provided one-stop services including process design, layout plan design, civil engineering, manufacturing and supply of equipment, installation and commissioning, and staff training. This type of care-free package service has met with complete satisfaction from the customer.     2. Advanced process technology In response to the customer's need for a refining line capable of processing a wide variety of crude oils of varying quality, Myande developed a tailor-made process to ensure that the refined oils meet the requirements for exporting to Europe. Numerous latest technologies are incorporated into this project. These include process water recycling, pre-bleaching, dry freezing and vacuum condensation, variable temperature deodorization, high concentration VE collecting, cleaner steam supply etc. These technologies ensure that the production line has less sewage, low consumption of soft water, clay and steam, and low trans-fatty acids, glycidyl ester (GE) and trichloropropanol ester (3-MCPD).     3. Intelligent and efficient manufacturing system Myande has over 100,000 square meters of advanced intelligent manufacturing base, ensuring high-quality equipment and providing assurance and support for the project's successful start-up and stable operation.     4. Professional on-site construction team Despite the raging COVID-19 epidemic, Myande engineers brave the risks and continue working on this project in Egypt. Before commissioning the production line, the technical team of both sides carefully checked each process and repeatedly tested each function, fully prepared the whole line for successful commissioning. At present, the production line is running smoothly and the capacity and product indicators are in line with the requirements of the technical agreement. The successful commissioning of the production line will certainly contribute to the rapid development of the oils & fats industry in Africa and lay a more solid foundation for Myande to grow into a globally respectable market leader in various specialized fields.  

Recently, a methanol and water recovery facility designed and supplied by Myande to a client in Malaysia passed the acceptance tests and was put into operation. One prominent feature of this facility lies in low-carbon production process from used cooking oil (UCO) to biodiesel. Its successful completion indicates entry of Myande’s biodiesel technology into the global market.   In addition to distillation of methanol and glycerin in the production line of transesterification and synthesis of biodiesel by enzymatic esterification, this facility is designed to recover methyl alcohol and glycerol from the wastewater of biodiesel plant so as to achieve full recovery and utilization of beneficial substance and obtaining distilled water that can be directly reused to the previous process section to achieve “zero-discharge of wastewater” from the biodiesel plant.   In view of the different characteristics of two raw materials in the system, based on the comprehensive consideration of originality, progressiveness, stability, long-term operation cost and TCO (Total Cost Of Ownership), Myande technical team has innovatively developed a new type of treatment process and equipment after repeated discussions, and finally stood out in the competition with European suppliers, winning the bid for the project and the trust from the customer. At present, the new process has also successfully obtained the national patent.   With the joint efforts of both parties, all commissioning indicators have achieved the anticipative target and requirement. Myande has not only created considerable extra operation profits for the customer, but also provided support for the customer to maintain technical advancement and retain its competitive edge in the industry.   In recent years, with increasing amount of waste oils & fats, more and more countries endeavor and vie to recycle and utilize waste oils & fats to produce biodiesel, transferring waste oils and fats to renewable energy. In response to the national call of "Reach CO2 Emission Peak by 2030 and Carbon Neutrality by 2060", Myande has consistently intensified research and development in oils & fats deep processing technology and equipment. With increasingly strong R&D and innovation capabilities, Myande is in a leading position in research and development of biodiesel technology and equipment.   Myande Group actively responds to the national "Belt and Road Initiative " and "Go Global" strategy, and are dedicated to grow into a globally respectable market leader in various specialized fields.