How Maltose Syrup Is Made at Industrial Scale?

Maltose syrup is produced from starch through a series of carefully controlled conversion, purification, and concentration processes. While the basic principle is well known, industrial-scale maltose syrup production requires far more than simple starch hydrolysis. Consistent product quality, high yield, energy efficiency, and long-term operational stability all depend on advanced process design, reliable equipment, and precise automation.

As global food manufacturers face rising energy costs, stricter quality standards, and increasing pressure to reduce environmental impact, modern maltose syrup plants must deliver both performance and sustainability. In this context, Myande Group provides integrated industrial solutions that combine proven dual-enzyme processing technology, intelligent control systems, energy-saving equipment, and turnkey engineering services—supporting maltose syrup producers across diverse markets worldwide.

Technological Innovation: Dual-Enzyme Technology + Smart Control

As producers seek higher efficiency while reducing environmental impact, process innovation has become a critical pathway for overcoming capacity and performance limitations. Myande’s maltose syrup production solutions are built around a dual-enzyme processing technology, in which starch conversion is achieved through four precisely coordinated process stages designed to maximize reaction efficiency and yield.

Throughout the process, an intelligent automation system continuously monitors key operating parameters, including pH levels and enzyme dosage. Enzyme addition is accurately metered and adjusted online to maintain optimal reaction conditions at all times. This combination of real-time monitoring and dynamic control significantly improves product consistency, enhances overall production efficiency, and reduces operational variability—key requirements for stable industrial-scale maltose syrup production.

Equipment Advantage: Core Components and Energy-Efficient Design

Myande’s innovation extends beyond process technology to the equipment level. Its ion exchange system is equipped with a German KSH distributor, renowned for durability and precise flow distribution. A resin trap prevents resin loss, ensuring reliable syrup decolorization and purification.

For different raw materials, the system can be configured with alternative structures to meet diverse customer requirements. Fully automated operation, combined with online monitoring of syrup pH and conductivity, ensures consistent product quality and minimizes operator intervention—critical for industrial-scale production across global markets.

It is worth highlighting that Myande integrates sustainability deeply into its equipment design. Its multi-effect waste heat evaporation system recovers thermal energy generated during production and uses it as the evaporation heat source. When sufficient waste heat is available, no external steam is required, significantly reducing energy costs. This design enables customers to increase production capacity while achieving both environmental and economic benefits—a true win-win for industrial operations worldwide.

Turnkey Engineering and Lifecycle Support Worldwide

In large-scale starch and sweetener projects, technology alone is not enough. Project execution and long-term support are equally critical. Myande offers turnkey engineering solutions, covering the entire project lifecycle—from process planning to long-term operation.

•  Pre-project stage: Customized process design and investment return analysis based on local market conditions
•  Project execution: Dedicated project managers ensure on-time delivery and smooth installation
•  After-sales service: Remote technical support via digital platforms, with on-site service available within 48 hours when required

This integrated service model reduces operational risk for customers, particularly in overseas markets where local technical resources may be limited.

In the field of maltose syrup production, Myande remains at the forefront of both technology and service. These capabilities translate directly into measurable benefits for customers: higher product quality, lower energy costs, and more stable production operations. As the global manufacturing industry continues to evolve toward smarter and more sustainable practices, Myande will continue to drive innovation through technology and connect value through service, empowering customers worldwide to gain a competitive edge in increasingly demanding markets.

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