We can provide turnkey corn starch plant for you:
Corn starch plant with capacity ranging from 100t/d to 4,000t/d
1. Acid Preparation ProcessApprox. 0.3% NaHSO3 concentration is controlled in steeping tank.
2. Corn Steeping
After cleaning, corn will enter into steeping tanks for steeping. Steeping is using sulphurous acid by counter-current process. After steeping the light CSL will go for evaporation, wet corn will go to milling section.
3. Corn Milling and Germ Separation
Wet corn will be passed through 3 stages grinders for milling and 2 stages germ cyclones for germ separation. Germ will go for germ dewatering section. Wet material will go for fibre washing.
4. Fiber Washing, Dewatering, (add CSL) Drying, Air Transportation and Packing
Fiber and starch are separated and washed by DSM system. Dewatered by Screw Press and dried by 1st stage Tube Bundle Dryer or add CSL then go to 2nd stage Tube Bundle Dryer to produce high protein fiber feed. After drying, the products will be transported by air to the warehouse for weighing & packing.5. Starch Separation
The crude starch milk enters into the Primary Separator. The underflow is sent into 12 stages Washing Cyclone for washing and refining.
6. Gluten Dewatering, Drying, Air Transportation and Packing
Light gluten slurry from the overflow of Primary Separator is sent to Gluten Thickener for concentration. After concentration, it will be dewatered by the Rotary Vacuum Filter, dried by Flash Dryer and transported by air to the warehouse for weighing & packing.
7. Germ Dewatering, Drying, Air Transportation and Packing
The germ from Germ Cyclone is washed by Bend Screener then enters into Screw Press for dewatering. After dewatering, the wet germ goes into Tube Bundle Dryer for drying and then transported by air to the warehouse for weighing & packing.
8. CSL Evaporation
Light CSL will go into the three-effect evaporation system. Exhausted vapor from Tube Bundle Dryer is used as heating source which saves steam consumption. Concentrated CSL can be sold out or added into fiber feed.
Selected Customer Cases
General Layout Plan: With a land prepared, the next thing you should consider is planning the general layout, which is a crucial foundation of a sustainable and cost-effective manufacturing. Turn to us for help and we will present you the design for your plant by considering water, steam, electricity supply and etc.
Process Design: Combining our engineering expertise, industry know-how and practical skills with your knowledge, we provide the optimized and customized process design for your plant.
3D Plant Design: On the basis of plant layout design, combined with real situation, we can design a three-dimensional model of the entire plant. All the equipment, piping and instruments, any detail can be shown in the model, not only allowing you to have an intuitive understanding of the plant, but also providing overall information support for plant construction, equipment installation and future expansion.
Automatic Control System: We offer economical and most effective process automation solutions for the entire production line. Our RES automatic control system is developed based on PLC/DCS system.
Data Integration: From the perspective of the overall operation of the factory, Myande intelligent data integration management system collects basic data from raw grain procurement, warehousing, processing, inventory, sales and logistics, relying on the interconnection network system of each workshop. It provides real-time, accurate and traceable data reports for the current storage, processing and shipping.
Equipment Manufacturing: We owns in-house manufacture base of more than 100,000㎡ integrating R&D, production, project management which represents advanced engineering capability in the industry.
Installation and Commissioning: After finishing the installation of all machines, we offer on-site commissioning service to ensure compatible functioning. Every move of the machine needs strong technical support from our experienced engineers. The only principle is that you can start manufacturing right after the commissioning.
Quality at Myande
?Why MyandeDesign and implementation experience of more than 100 mega projects.
Customized/ competitive/ affordable solution to enable you to succeed.
100,000㎡ in-house design and manufacture base/ 600+ workers/ 400+ R&D and technical engineers.
All the R&D engineer team members with more than 12 years of experience in the field.
Technical experts with senior management experience in European and US engineering companies.
More than 60% market share in China in the past 5 years.
Oils & Fats
- Oil Modification
- Oleochemicals & Biodiesel
- Starch & Derivatives
- Meal Fermentation
- Evaporation & Crystallization