Turnkey Engineering for High-Performance Modified Starch Manufacturing
As industries continue to demand starches with enhanced functionality, modified starch has become an essential ingredient across food, paper, textile, pharmaceutical, construction, and specialty chemical applications.
Whether improving viscosity stability, freeze-thaw resistance, adhesion, or processing performance, manufacturers require production systems capable of delivering consistent product quality while adapting to evolving market demands.
Since 2003, Myande has specialized in modified starch processing technology, providing complete turnkey engineering solutions that integrate process design, equipment manufacturing, automation, installation, and technical support.
Our solutions help customers produce a wide range of modified starch products with stable quality, efficient operation, and flexible production capability.
Myande's process technology supports the production of a wide range of modified starch products, including:
- E1442 (Hydroxypropyl Distarch Phosphate)
- E1422 (Acetylated Distarch Adipate)
- Acetylated Starch
- Cross-linked Starch
- Oxidized Starch
- Cationic Starch
- Pregelatinized Starch
- Other specialty modified starches
Myande’s modified starch processing technology is distinguished by its comprehensive and integrated approach, catering to a wide array of industrial applications. Each step in the process—starting with raw starch milk preparation, followed by controlled reaction, refining, washing, dewatering, and drying—is meticulously designed to produce starches that meet the highest standards of quality.
Our equipment is engineered to support diverse industrial needs, whether for producing cationic starch for paper manufacturing, hydroxypropyl starch for the food industry, or white dextrin for textiles. Myande’s solutions are not only versatile but also contribute significantly to reducing operational costs and environmental impact. By opting for our advanced technology, companies can achieve greater efficiency, reduce their dependence on harmful chemicals, and enhance their overall sustainability practices.
Myande is committed to providing comprehensive turnkey solutions that cover every aspect of modified starch processing. Our approach ensures that all components of your production line are fully integrated, from initial design and equipment manufacturing to installation, commissioning, and ongoing support.
Our turnkey solutions are designed to be adaptable and scalable, meeting the specific requirements of various industries. Whether you are expanding an existing facility or establishing a new production line, Myande’s engineering expertise ensures that every project is completed to the highest standards. With a focus on efficiency, reliability, and long-term performance, our turnkey solutions provide a solid foundation for your production success.
1. Complete skid-mounted pilot system covering slurry preparation, reaction, refining, washing, dewatering, and drying—engineered for rapid deployment and stable operation.
2. Versatile process capability to produce a wide range of modified starches including E1442, E1422, acetylated, cross-linked, oxidized, cationic, and other specialty grades.
3. Industrial-grade validation allowing customers to optimize formulas, verify process parameters, and scale up to commercial production with confidence.
4. Compact and modular design enabling easy installation, flexible expansion, and cost-effective trials without interrupting existing production lines.
1. Full lifecycle support from process design, 3D engineering, manufacturing, automation, commissioning, to operator training—everything delivered by one experienced team.
2. In-house innovation platform with advanced R&D and pilot testing capabilities ensuring reliable scale-up from pilot to industrial scale.
3. Industry-leading manufacturing facility delivering high-precision equipment and outstanding system stability and energy efficiency.
4. Global credibility with 1,200+ turnkey plants delivered in 80+ countries, trusted by top starch processors and global food ingredient manufacturers.
More than 1,600 complete plants have been supplied under Myande’s name in over 80 countries since 2003.
Behind every successful project is a great team. Our team is comprised of skilled individuals that share one common goal – Help our clients succeed.
We focus on supplying one-stop engineering service covering general layout plan, process design, R&D, equipment manufacturing, automatic control system, data integration, installation, supervision, commissioning, training and etc.
Our custom solutions come from a deep understanding of your needs, and we have the capability to complete each project from the design of the initial concept to manufacturing, installation, commissioning and delivery.
General Layout Plan
With a land prepared, the next thing you should consider is planning the general layout, which is a crucial foundation of a sustainable and cost-effective manufacturing.
Turn to us for help and we will present you the design for your plant by considering water, steam, electricity supply and etc.
Process Design
Combining our engineering expertise, industry know-how and practical skills with your knowledge, we provide the optimized and customized process design for your plant.
3D Plant Design
On the basis of plant layout design, combined with real situation, we can design a three-dimensional model of the entire plant. All the equipment, piping and instruments, any detail can be shown in the model, not only allowing you to have an intuitive understanding of the plant, but also providing overall information support for plant construction, equipment installation and future expansion.
Automatic Control System
We offer economical and most effective process automation solutions for the entire production line. Our RES automatic control system is developed based on PLC/DCS system.
Data Integration
From the perspective of the overall operation of the factory, Myande intelligent data integration management system collects basic data from raw grain procurement, warehousing, processing, inventory, sales and logistics, relying on the interconnection network system of each workshop. It provides real-time, accurate and traceable data reports for the current storage, processing and shipping.
Equipment Manufacturing
We owns in-house manufacture base of more than 130,000㎡ integrating R&D, production, project management which represents advanced engineering capability in the industry.
Installation and Commissioning
After finishing the installation of all machines, we offer on-site commissioning service to ensure compatible functioning.
Every move of the machine needs strong technical support from our experienced engineers. The only principle is that you can start manufacturing right after the commissioning.
Training and After-sales Service
Myande 360° Service Portfolio covers all your needs throughout the life cycle of your project. By minimizing your total cost of ownership, we help you stay ahead of the competition.
About Myande
Myande Group is a globally leading supplier of complete plants, equipment, and services for Oils & Fats, Starch & Derivatives, Fermentation, Evaporation & Crystallization, Material Storage and Handling and Smart Factory industries.
Myande Group currently has 1,600+ employees including 800 technical staff and 800 manufacturing workers. More than 1,600 complete plants have been supplied under Myande’s name in over 80 countries since 2003.
In-house manufacture base of more than 130,000㎡ that integrates R&D, production, and project management, representing world-class engineering capability in the industry.
We are highly committed to Quality Assurance.
Our facilities and processes adhere to the highest local and international industry standards and certifications and are audited regularly for compliance.
With a global quality management system, we ensure that our customers all over the world receive high-quality, reliable products and solutions. We are well aware that our equipment have to function safely and efficiently for decades.
To effectively carry on the spirit of artisanship, improve the overall quality of front-line employees, we hold the “Workmanship Skills Competition" every year.
At Myande, innovation is the result of the total process of developing an idea into a product or a new way of working which adds value to the business.
Over 600 registered patents and utility models demonstrate the company's innovation potential.
We focus on supplying one-stop engineering service covering general layout plan, process design, R&D, equipment manufacturing, automatic control system, data integration, installation, supervision, commissioning, training and etc.
Our custom solutions come from a deep understanding of your needs, and we have the capability to complete each project from the design of the initial concept to manufacturing, installation, commissioning and delivery.
Related Products
Technical expertise and innovative products form the basis of your success. But we offer you even more: our extensive range of services gives you optimum support for your requirements and objectives in the long term.
2,000TPD Rapeseed Crushing Plant Launched
Recently, a 2,000 t/d rapeseed crushing plant built by Myande Group for Daodaoquan Grain and Oil Co., Ltd. started operation successfully and started to yield qualified rapeseed oil and meal. Daodaoquan Grain and Oil Co., Ltd. is a comprehensive oil processing enterprise integrating production, scientific research, trade, warehousing and logistics of edible vegetable oil and its related by-products. This new rapeseed crushing plant incorporates a wide range of Myande core equipment possessing independent intellectual property rights, including the E-type extractor, hydraulic flaker, DTDC, conditioner, and other key equipment. To achieve flexible material incoming and discharging, Myande CCJL series sweep auger and CQJL series reclaimer are used. In addition, advanced energy-saving technology, negative pressure draining technology and intelligent safety technology are used to ensure the stable operation of the entire production line and excellent product index. With the concept of "creating the best performance for our customers", Myande cooperates with DaoDaoQuan to build a modern, energy-efficient, and environmentally friendly factory.
600,000 T/A Wheat Starch Deep Processing Project Successfully Launched
Recently, the 1st phase of Henan Hanyong's 600,000 tons (annual output) wheat starch deep processing project, designed by and installed under the guidance of Myande, has been smoothly commissioned, and contract for the 2nd phase was signed with Myande, marking the further extension of the domestic wheat deep processing industry chain. Henan Hanyong Biotechnology Co., Ltd. is one of the leading enterprises in agricultural industrialization of Henan province. It mainly produces edible alcohol with strong competitiveness and a high reputation in the market. Starch deep processing is one of Myande’s important business segments. After years of technology and experience accumulation in the field of starch deep processing, Myande has formed a complete set of production design system with a high degree of automation, stable operation and high product quality. In recent years, Myande has successfully established long-term strategic cooperative relations with multiple famous domestic and international enterprises. Combining with Hanyong's own industrial advantages, after in-depth research, efficient communication and repeated demonstrations, Myande has designed a set of production plan (as shown in the following figure) specially for the customer, and it can not only produce gluten and wheat starch, but also make better use of the mixed nutrient solution of process water and pentosan to produce alcohol, which will bring considerable economic benefits. The 1st phase project is a 500tpd wheat flour processing project, including a 3tpd gluten drying system and a 12tpd starch drying system. From beginning to end, the whole project lasted for 10 months. During the whole implementation process, from the plant layout planning, process design, intelligent automation design in the early stage, project service in the mid-term, to the installation, commissioning and training in the post stage, Myande’s rigorous, attentive and efficient one-stop service has won the unanimous praise of Hanyong. Through the joint efforts of Myande and Hanyong employees, a brand-new starch deep processing production line was successfully commissioned and started running smoothly, and all indicators were superior to the technical level of the same industry. In view of the pleasant cooperation in the 1st phase, Hanyong decided to cooperate with Myande again to expand its wheat starch deep processing output, and signed the 2nd phase project with Myande resolutely, namely 5t/d gluten drying system and 20t/h starch drying system. After which, Hanyong will become a high-quality gluten high-value conversion base with "the largest scale, the best environment protection and the highest level of research and development" in the industry in Asia.
Myande Awards 2022 “Spring Sunshine” Scholarship
In order to motivate employees' children to study hard and to enhance employees’ sense of belonging and happiness, on August 19, Myande held 2022 Myande Spring Sunshine Education Scholarship ceremony. Mr. Wangmu, vice chairman and Mr. Mao Weijiang, director in charge of manufacturing, participated in this ceremony and on behalf of the company presented scholarship stipends to children of Myande employees who are enrolled by four-year universities this year. In his speech, Mr. Wang highlighted that Spring Sunshine Scholarship is one of several company welfare benefits. It represents the company’s vision of moving forward with its employees and creating a better future together, and it reflects the company's care for the education of its employees' children and its high sense of social responsibility.
Why are more native starch producers investing in modified starch production?
For many starch manufacturers, the biggest challenge is not production capacity—it is declining margins in commodity starch markets.
Modified starch enables producers to move beyond selling bulk starch and enter higher-value markets such as food ingredients, paper chemicals, textiles, pharmaceuticals, adhesives, and biodegradable materials.
For many companies, investing in modified starch is a strategic upgrade from commodity manufacturing to specialty ingredient production.
Should I build a production line for one modified starch grade or multiple grades?
In today's market, flexibility is becoming increasingly important.
Many successful producers manufacture multiple modified starches on the same production platform to respond quickly to changing customer demand.
A flexible process can reduce market risk while improving equipment utilization and long-term return on investment.
When evaluating a turnkey solution, ask whether the process can support future product expansion without major modifications.
Which modified starch products should a new plant be able to manufacture?
The answer depends on your target market, but many producers seek the flexibility to manufacture a broad portfolio, including:
- Acetylated starch
- Cross-linked starch
- Acetylated distarch adipate (E1422)
- Hydroxypropyl distarch phosphate (E1442)
- Oxidized starch
- Cationic starch
A plant capable of producing multiple starch grades allows manufacturers to respond more quickly to changing customer demand and reduces dependence on a single product segment.
What process capabilities have the greatest impact on modified starch quality?
Modified starch performance depends on precise control throughout the reaction process.
Critical process parameters include:
- reaction temperature
- pH control
- reagent dosing accuracy
- reaction time
- washing efficiency
- drying conditions
Consistent control of these variables is essential to achieve stable viscosity, substitution level, and application performance from batch to batch.
What are the biggest technical risks in modified starch production?
Common challenges include:
- inconsistent reaction control
- uneven reagent distribution
- product quality variation
- excessive chemical consumption
- inefficient drying
These issues can reduce product consistency and increase manufacturing costs.
An optimized process minimizes these risks through precise automation and integrated process control.
How can a modified starch plant remain competitive over the next decade?
Future competitiveness depends on the ability to continuously develop new products.
Manufacturers should consider whether the plant can:
- support new starch chemistries
- adapt to changing regulations
- produce multiple product grades
- integrate future process upgrades
A flexible turnkey plant provides a stronger foundation for long-term growth than a facility designed for only today's market.
Why is pilot testing important before commercial investment?
Laboratory results do not always translate directly into stable industrial production. Process parameters that perform well at laboratory scale may behave differently when scaled up to continuous manufacturing.
Pilot-scale validation allows manufacturers to verify:
- reaction feasibility
- product performance
- process stability
- raw material suitability
- production economics
Conducting pilot trials before commercial investment helps reduce technical uncertainty, optimize process parameters, and minimize costly modifications after plant commissioning.
To support this process, Myande operates dedicated R&D and pilot testing facilities where customers can validate process routes, evaluate different modified starch grades, optimize formulations, and generate engineering data before full-scale project implementation. This enables more confident investment decisions and a smoother transition from laboratory development to commercial production.
What should I look for when selecting a modified starch turnkey solution provider?
Rather than comparing equipment specifications alone, evaluate whether the supplier can provide:
- process development capability
- pilot testing support
- flexible production design
- industrial project experience
- automation expertise
- long-term technical support
A qualified partner should not simply deliver a production line.
They should help you build a manufacturing platform capable of supporting future product innovation.
Contact us to see how we can help you grow your business.
Find the solution to an optimized future.