Evaporation Crystallization for Lithium Battery Recycling
At Myande, we assist lithium producers and recyclers in addressing the technical challenges of efficient production and recycling of high-purity lithium and battery material salts for advanced electric battery manufacturing. As a leading global provider of lithium processing technologies and systems, our experts design and supply comprehensive lithium processing solutions, from brine or leach solutions to the final product. Our systems are optimized to minimize the carbon and water footprint of your operations.
The recycling of lithium-ion batteries is crucial for conserving critical minerals, reducing environmental impact, and decreasing reliance on raw material mining. As the demand for these batteries continues to grow, especially in electric vehicles, developing efficient and sustainable recycling methods becomes increasingly important.
At Myande, we provide advanced solutions to address these issues efficiently and sustainably.
Explore more about Myande Evaporation and Crystallization Technology
MVR Evaporation
Multiple Effect Evaporation
Evaporative Crystallization
Vacuum & Surface Cooling Crystallization
Freeze Crystallization
Falling Film Evaporator
Forced Circulation Evaporator
OSLO & DTB Crystallizer
Optimize Efficiency and Purity with Myande's Evaporation and Crystallization Technology
Myande stands out with top-quality products and services, supported by our industry-leading manufacturing facility, engineering and R&D center. We offer a one-stop engineering turnkey service that ensures seamless integration and operational efficiency. Our strong R&D capabilities span multiple industries, making us the preferred choice for comprehensive lifecycle services, covering design, manufacturing, installation, commissioning, and after-sales support.
500+ Projects Installed Worldwide
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Recycling Batteries Process
The process of recycling lithium-ion batteries typically involves the following key steps:
1. Collection and sorting: Batteries are collected from various sources and sorted based on chemistry and characteristics.
2. Discharging: Any remaining electricity is safely discharged, often by soaking the batteries in a brine solution.
3. Disassembly/Shredding: Batteries are partially disassembled and then shredded into small granules.
4. Separation: The shredded materials are separated into different components like plastics, metals, and "black mass" (containing valuable metals like cobalt, nickel, lithium, etc.).
5. Material recovery: There are three main approaches to recovering materials:
- Pyrometallurgy: Uses high temperatures (up to 1400°C) to extract metals like cobalt, nickel, and copper. However, this method is energy-intensive and produces hazardous emissions.
- Hydrometallurgy: Uses acids or solvents to leach metals from the batteries. This method is less energy-intensive but can generate sulfate waste.
- Electro-hydrometallurgy: Combines electrochemistry with hydrometallurgy for more efficient and environmentally friendly metal recovery.
6. Purification: The recovered materials are further processed and purified.
7. Reuse in manufacturing: The purified materials can be used to produce new lithium-ion batteries.
How Myande contributes to battery recycling industry
Evaporation crystallization equipment and technology play a crucial role in the lithium battery recycling industry, enabling efficient recovery of valuable materials and contributing to a more sustainable battery production cycle.
Myande provides advanced evaporation crystallization solutions for the battery recycling industry, significantly improving material recovery rates, reducing environmental impact, and supporting the circular economy in battery production. This solution is especially crucial as the demand for lithium-ion batteries continues to grow in the electric vehicle and renewable energy storage sectors.
Why Myande?
- Over 20 years of experience in evaporation, crystallization, and drying technologies.
- Extensive knowledge in hydrometallurgical processes.
- We design and manufacture evaporator and crystallizer tailored to every step of the recycling process.
- Our equipment meets ASME, CE standards, ensuring top quality.
- Myande's installations are meticulously overseen by our skilled professionals.
One-stop Solution Tailored to Your Needs
General Layout Plan
With a land prepared, the next thing you should consider is planning the general layout, which is a crucial foundation of a sustainable and cost-effective manufacturing.
Turn to us for help and we will present you the design for your plant by considering water, steam, electricity supply and etc.
Process Design
Combining our engineering expertise, industry know-how and practical skills with your knowledge, we provide the optimized and customized process design for your plant.
3D Plant Design
On the basis of plant layout design, combined with real situation, we can design a three-dimensional model of the entire plant. All the equipment, piping and instruments, any detail can be shown in the model, not only allowing you to have an intuitive understanding of the plant, but also providing overall information support for plant construction, equipment installation and future expansion.
Automatic Control System
We offer economical and most effective process automation solutions for the entire production line. Our RES automatic control system is developed based on PLC/DCS system.
Data Integration
Data integration in industrial evaporation and crystallization systems enables real-time monitoring and automated control, coordinated operation, data analysis, advanced process control, remote diagnostics, and integration with enterprise systems, leading to optimized performance and operational excellence.
Equipment Manufacturing
We owns in-house manufacture base of more than 130,000㎡ integrating R&D, production, project management which represents advanced engineering capability in the industry.
Installation and Commissioning
After finishing the installation of all machines, we offer on-site commissioning service to ensure compatible functioning.
Every move of the machine needs strong technical support from our experienced engineers. The only principle is that you can start manufacturing right after the commissioning.
Training and After-sales Service
Myande 360° Service Portfolio covers all your needs throughout the life cycle of your project. By minimizing your total cost of ownership, we help you stay ahead of the competition.
Intelligent Tube Sheet Robot Welding System
By harnessing the power of the Intelligent Tube Sheet Robot Welding System, we have revolutionized the way evaporators are crafted, taking efficiency and precision to unprecedented heights.
At the core of our remarkable evaporator lies the Intelligent Tube Sheet Robot Welding System, a state-of-the-art technology that has redefined the welding process. By automating this intricate task, we eliminate the margin for human error, ensuring flawless connections between tubes and sheet metal. The result is an impeccable product that exceeds industry standards.
No Compromise on Quality
We are highly committed to Quality Assurance.
Our facilities and processes adhere to the highest local and international industry standards and certifications and are audited regularly for compliance.
With a global quality management system, we ensure that our customers all over the world receive high-quality, reliable products and solutions. We are well aware that our equipment have to function safely and efficiently for decades.
To effectively carry on the spirit of artisanship, improve the overall quality of front-line employees, we hold the “Workmanship Skills Competition" every year.
Certificates & Patents
At Myande, innovation is the result of the total process of developing an idea into a product or a new way of working which adds value to the business.
Over 400 registered patents and utility models demonstrate the company's innovation potential.
Our Global Presence
We focus on supplying one-stop engineering service covering general layout plan, process design, R&D, equipment manufacturing, automatic control system, data integration, installation, supervision, commissioning, training and etc.
Our custom solutions come from a deep understanding of your needs, and we have the capability to complete each project from the design of the initial concept to manufacturing, installation, commissioning and delivery.
FAQ
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What is evaporation crystallization, and how does it apply to battery recycling?
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Evaporation crystallization is a process that concentrates solutions to form pure crystalline substances. In battery recycling, this method is used to extract and purify valuable materials such as lithium and other metals from spent batteries.
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How does Myande's evaporation crystallization technology benefit the battery recycling industry?
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Myande's advanced technology enhances the efficiency of material recovery, reduces waste, and minimizes environmental impact, making the recycling process more sustainable and cost-effective.
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How does evaporation crystallization contribute to the circular economy?
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By efficiently recovering valuable materials from spent batteries, evaporation crystallization supports the reuse of these materials in new battery production, thus reducing the need for raw material extraction and promoting sustainable practices.
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Can Myande's evaporation crystallization solutions be customized for different recycling needs?
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Yes, Myande offers tailored solutions to meet the specific requirements of various battery recycling processes, ensuring optimal performance and efficiency.
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What industries benefit from Myande's evaporation crystallization technology besides battery recycling?
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In addition to battery recycling, Myande's technology is utilized in the chemical, pharmaceutical, food and beverage, and metallurgy industries, among others.
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What are the key features of Myande's evaporation crystallization systems?
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Key features include high recovery rates, energy efficiency, robust construction, and the ability to handle a wide range of materials and operating conditions.
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