Lysine
Turnkey Engineering for Lysine Sulfate & Lysine Hydrochloride Production
The global lysine market continues to expand rapidly, driven by increasing demand for high-efficiency animal nutrition, sustainable feed production, and improved feed conversion performance. By 2030, the global lysine market is projected to exceed USD 9.2 billion, supported by growing livestock production and rising awareness of amino acid supplementation worldwide.
At the same time, lysine producers face increasing challenges including:
- High initial investment
- Complex fermentation processes
- Rising energy consumption
- Environmental compliance pressure
- Production consistency requirements
- Increasing operational costs
Myande Group has over 22 years of experience delivering integrated lysine turnkey plant solutions for both Lysine Sulfate and Lysine Hydrochloride production.
Our solutions combine advanced biological fermentation technology, intelligent automation, and energy-efficient engineering to help customers achieve:
- High sugar-to-lysine conversion efficiency
- Stable fermentation performance
- Reduced operating costs
- Reliable product quality
- Scalable industrial production
Whether your project requires 100 TPD or 600 TPD, Myande provides complete engineering support from process design to plant startup and after-sales service.
Integrated Engineering for Industrial Lysine Production
Myande provides complete turnkey engineering solutions covering the full lysine production process, including:
- Raw material preparation
- Biological fermentation
- Membrane filtration
- Product refining
- Evaporation & concentration
- Cooling crystallization
- Dewatering
- Spray granulation & drying
- Utility integration
- Automation systems
Tailored Design for Maximum Efficiency
Every production facility is different, and that’s why Myande takes a tailored approach to each project. Our engineers work closely with your team to design equipment layouts and processes that seamlessly integrate with your existing operations. This ensures not only maximum efficiency but also flexibility to adapt to future market changes.
Comprehensive Lifecycle Support
At Myande, our commitment goes beyond delivering equipment. We provide end-to-end support, including installation, commissioning, training, and maintenance, to ensure your system operates smoothly from day one. Our team of experts is always ready to assist, ensuring minimal downtime and continuous improvement in your production process.
They trust and choose Myande
More than 1,600 complete plants have been supplied under Myande’s name in over 80 countries since 2003.
Behind every successful project is a great team. Our team is comprised of skilled individuals that share one common goal – Help our clients succeed.
What can we do for you?
We focus on supplying one-stop engineering service covering general layout plan, process design, R&D, equipment manufacturing, automatic control system, data integration, installation, supervision, commissioning, training and etc.
Our custom solutions come from a deep understanding of your needs, and we have the capability to complete each project from the design of the initial concept to manufacturing, installation, commissioning and delivery.
Solution Tailored to Your Needs
General Layout Plan
With a land prepared, the next thing you should consider is planning the general layout, which is a crucial foundation of a sustainable and cost-effective manufacturing.
Turn to us for help and we will present you the design for your plant by considering water, steam, electricity supply and etc.
Process Design
Combining our engineering expertise, industry know-how and practical skills with your knowledge, we provide the optimized and customized process design for your plant.
3D Plant Design
On the basis of plant layout design, combined with real situation, we can design a three-dimensional model of the entire plant. All the equipment, piping and instruments, any detail can be shown in the model, not only allowing you to have an intuitive understanding of the plant, but also providing overall information support for plant construction, equipment installation and future expansion.
Automatic Control System
We offer economical and most effective process automation solutions for the entire production line. Our RES automatic control system is developed based on PLC/DCS system.
Data Integration
From the perspective of the overall operation of the factory, Myande intelligent data integration management system collects basic data from raw grain procurement, warehousing, processing, inventory, sales and logistics, relying on the interconnection network system of each workshop. It provides real-time, accurate and traceable data reports for the current storage, processing and shipping.
Equipment Manufacturing
We owns in-house manufacture base of more than 130,000㎡ integrating R&D, production, project management which represents advanced engineering capability in the industry.
Installation and Commissioning
After finishing the installation of all machines, we offer on-site commissioning service to ensure compatible functioning.
Every move of the machine needs strong technical support from our experienced engineers. The only principle is that you can start manufacturing right after the commissioning.
Training and After-sales Service
Myande 360° Service Portfolio covers all your needs throughout the life cycle of your project. By minimizing your total cost of ownership, we help you stay ahead of the competition.
About Myande
Myande Group is a globally leading supplier of complete plants, equipment, and services for Oils & Fats, Starch & Derivatives, Fermentation, Evaporation & Crystallization, Material Storage and Handling and Smart Factory industries.
Myande Group currently has 1,600+ employees including 800 technical staff and 800 manufacturing workers. More than 1,600 complete plants have been supplied under Myande’s name in over 80 countries since 2003.
World-leading manufacturing base
In-house manufacture base of more than 130,000㎡ that integrates R&D, production, and project management, representing world-class engineering capability in the industry.
No Compromise on Quality
We are highly committed to Quality Assurance.
Our facilities and processes adhere to the highest local and international industry standards and certifications and are audited regularly for compliance.
With a global quality management system, we ensure that our customers all over the world receive high-quality, reliable products and solutions. We are well aware that our equipment have to function safely and efficiently for decades.
To effectively carry on the spirit of artisanship, improve the overall quality of front-line employees, we hold the “Workmanship Skills Competition" every year.
Certificates & Patents
At Myande, innovation is the result of the total process of developing an idea into a product or a new way of working which adds value to the business.
Over 600 registered patents and utility models demonstrate the company's innovation potential.
Our Global Presence
We focus on supplying one-stop engineering service covering general layout plan, process design, R&D, equipment manufacturing, automatic control system, data integration, installation, supervision, commissioning, training and etc.
Our custom solutions come from a deep understanding of your needs, and we have the capability to complete each project from the design of the initial concept to manufacturing, installation, commissioning and delivery.
You might also be interested in
Related Products
Lifecycle Service
Technical expertise and innovative products form the basis of your success. But we offer you even more: our extensive range of services gives you optimum support for your requirements and objectives in the long term.
Myande News & Insights
2,000TPD Rapeseed Crushing Plant Launched
Recently, a 2,000 t/d rapeseed crushing plant built by Myande Group for Daodaoquan Grain and Oil Co., Ltd. started operation successfully and started to yield qualified rapeseed oil and meal. Daodaoquan Grain and Oil Co., Ltd. is a comprehensive oil processing enterprise integrating production, scientific research, trade, warehousing and logistics of edible vegetable oil and its related by-products. This new rapeseed crushing plant incorporates a wide range of Myande core equipment possessing independent intellectual property rights, including the E-type extractor, hydraulic flaker, DTDC, conditioner, and other key equipment. To achieve flexible material incoming and discharging, Myande CCJL series sweep auger and CQJL series reclaimer are used. In addition, advanced energy-saving technology, negative pressure draining technology and intelligent safety technology are used to ensure the stable operation of the entire production line and excellent product index. With the concept of "creating the best performance for our customers", Myande cooperates with DaoDaoQuan to build a modern, energy-efficient, and environmentally friendly factory.
600,000 T/A Wheat Starch Deep Processing Project Successfully Launched
Recently, the 1st phase of Henan Hanyong's 600,000 tons (annual output) wheat starch deep processing project, designed by and installed under the guidance of Myande, has been smoothly commissioned, and contract for the 2nd phase was signed with Myande, marking the further extension of the domestic wheat deep processing industry chain. Henan Hanyong Biotechnology Co., Ltd. is one of the leading enterprises in agricultural industrialization of Henan province. It mainly produces edible alcohol with strong competitiveness and a high reputation in the market. Starch deep processing is one of Myande’s important business segments. After years of technology and experience accumulation in the field of starch deep processing, Myande has formed a complete set of production design system with a high degree of automation, stable operation and high product quality. In recent years, Myande has successfully established long-term strategic cooperative relations with multiple famous domestic and international enterprises. Combining with Hanyong's own industrial advantages, after in-depth research, efficient communication and repeated demonstrations, Myande has designed a set of production plan (as shown in the following figure) specially for the customer, and it can not only produce gluten and wheat starch, but also make better use of the mixed nutrient solution of process water and pentosan to produce alcohol, which will bring considerable economic benefits. The 1st phase project is a 500tpd wheat flour processing project, including a 3tpd gluten drying system and a 12tpd starch drying system. From beginning to end, the whole project lasted for 10 months. During the whole implementation process, from the plant layout planning, process design, intelligent automation design in the early stage, project service in the mid-term, to the installation, commissioning and training in the post stage, Myande’s rigorous, attentive and efficient one-stop service has won the unanimous praise of Hanyong. Through the joint efforts of Myande and Hanyong employees, a brand-new starch deep processing production line was successfully commissioned and started running smoothly, and all indicators were superior to the technical level of the same industry. In view of the pleasant cooperation in the 1st phase, Hanyong decided to cooperate with Myande again to expand its wheat starch deep processing output, and signed the 2nd phase project with Myande resolutely, namely 5t/d gluten drying system and 20t/h starch drying system. After which, Hanyong will become a high-quality gluten high-value conversion base with "the largest scale, the best environment protection and the highest level of research and development" in the industry in Asia.
Myande Awards 2022 “Spring Sunshine” Scholarship
In order to motivate employees' children to study hard and to enhance employees’ sense of belonging and happiness, on August 19, Myande held 2022 Myande Spring Sunshine Education Scholarship ceremony. Mr. Wangmu, vice chairman and Mr. Mao Weijiang, director in charge of manufacturing, participated in this ceremony and on behalf of the company presented scholarship stipends to children of Myande employees who are enrolled by four-year universities this year. In his speech, Mr. Wang highlighted that Spring Sunshine Scholarship is one of several company welfare benefits. It represents the company’s vision of moving forward with its employees and creating a better future together, and it reflects the company's care for the education of its employees' children and its high sense of social responsibility.
FAQ
-
What determines the competitiveness of a lysine production plant?
-
The competitiveness of a lysine plant is mainly determined by fermentation efficiency, raw material utilization, downstream recovery performance, and operating cost control.
Key factors include:
- glucose conversion efficiency
- lysine yield
- fermentation stability
- energy consumption
- wastewater treatment cost
For large-scale lysine production, even small improvements in yield or energy efficiency can significantly impact annual profitability.
-
-
How can a lysine plant improve fermentation yield and reduce production cost?
-
Fermentation performance is influenced by multiple factors, including:
- microorganism performance
- nutrient feeding strategy
- oxygen transfer efficiency
- temperature and pH control
- fermentation process stability
A well-designed fermentation system with precise process control helps maximize sugar conversion into lysine while reducing batch variation.
Myande focuses on integrated process engineering and automation control to help customers achieve stable fermentation performance and optimize overall production economics.
-
-
Why is oxygen transfer control critical in lysine fermentation?
-
Lysine production relies on aerobic fermentation, where oxygen supply directly affects microbial growth and product formation.
Insufficient oxygen transfer may lead to:
- reduced fermentation efficiency
- lower lysine concentration
- longer fermentation cycles
Therefore, reactor design, aeration strategy, agitation efficiency, and process control are critical factors for large-scale lysine production.
-
-
How can heat integration improve energy efficiency in lysine production?
-
Energy consumption is one of the major operating costs in lysine production, especially during concentration and downstream processing.
An optimized heat integration system helps reduce energy demand by:
- recovering available process heat;
- optimizing evaporation systems;
- improving steam utilization;
- integrating MVR or multiple-effect evaporation technologies where suitable.
Myande combines advanced heat recovery technology with energy-efficient evaporation solutions to optimize the overall thermal system, helping customers reduce steam consumption, lower operating costs, and improve long-term plant competitiveness.
-
-
How can process integration improve lysine recovery and reduce production losses?
-
Lysine production involves multiple interconnected stages, including fermentation, solid-liquid separation, concentration, and drying. Performance losses in any single stage can affect the overall plant economics.
An integrated process design helps optimize:
- fermentation broth handling;
- product recovery efficiency;
- concentration performance;
- energy consumption;
- final product quality.
Myande focuses on complete process integration rather than individual equipment optimization, ensuring that each process section works together to maximize lysine recovery, minimize losses, and achieve stable industrial production.
-
-
How can a lysine plant be designed to maximize raw material utilization?
-
Raw material utilization is one of the key factors determining lysine production costs.
A competitive plant should maximize the conversion of carbon sources such as glucose into lysine while minimizing losses throughout fermentation and downstream processing.
Important considerations include:
- efficient fermentation control;
- high conversion efficiency;
- optimized nutrient feeding;
- effective product recovery;
- utilization of by-products where possible.
By integrating advanced process design, automation control, and downstream optimization, Myande helps customers improve raw material efficiency, reduce production costs, and maximize the value generated from each ton of raw materials.
-
-
What should I evaluate when selecting a lysine turnkey solution provider?
-
A qualified partner should provide more than equipment.
Key evaluation criteria include:
- fermentation engineering capability
- downstream process integration
- energy optimization expertise
- automation capability
- industrial project experience
- commissioning and technical support
The right partner should help build a lysine plant with stable operation and competitive lifecycle costs.
-
Contact Us
Contact us to see how we can help you grow your business.
Find the solution to an optimized future.
Contact Us
Product Information
Quantity
Unit
Piece
Support order samples, customization, wholesale direct, and complete payment. If the product you look for does not have corresponding customized content, pls fill out the form below to contact us, and we will reply ASAP.