Myande Mannitol Production Machine

Turnkey Plant for Mannitol Production

Mannitol Poduction Equipment and Technology

Complete Mannitol Production Process—Engineered for Efficiency
Our turnkey plants are fully tailored to your raw materials, target application, and capacity needs. We offer process design, 3D layout, equipment manufacturing, and on-site support from planning to production.

Typical Process Flow for Mannitol Production:
1. Glucose → High-Fructose Syrup Preparation

(via enzymatic hydrolysis of starch)

2. Hydrogenation Reaction
High-pressure catalytic hydrogenation to convert fructose into a Sorbitol–Mannitol mixture

3. Separation and Purification
Advanced chromatographic separation and ion exchange systems to isolate Mannitol

4. Evaporation & Concentration
Multi-effect or MVR evaporation to remove excess moisture

5. Crystallization
Controlled cooling crystallization to ensure high purity and consistent particle size

6. Centrifugation & Drying
Solid-liquid separation, followed by vacuum or spray drying

7. Packaging & Handling
Automated weighing, filling, and bagging for clean, hygienic delivery

Turnkey Plant for Mannitol Production

Why Global Clients Trust Myande for Mannitol Projects
Building a successful Mannitol plant requires more than just machines—it demands deep process know-how, engineering integration, and end-to-end support. That’s where Myande stands out.

Here’s why leading manufacturers choose Myande:
• One-stop turnkey solution.
• Proven hydrogenation system with built-in safety.
• Superior separation and crystallization performance.
• Energy-smart evaporation and drying.
• Pharma-grade process compliance.
• Rapid execution and on-time delivery.
• Experienced project team that speaks your language.

They trust and choose Myande

More than 1,600 complete plants have been supplied under Myande’s name in over 80 countries since 2003.
Behind every successful project is a great team. Our team is comprised of skilled individuals that share one common goal – Help our clients succeed.

What can we do for you?

We focus on supplying one-stop engineering service covering general layout plan, process design, R&D, equipment manufacturing, automatic control system, data integration, installation, supervision, commissioning, training and etc.
Our custom solutions come from a deep understanding of your needs, and we have the capability to complete each project from the design of the initial concept to manufacturing, installation, commissioning and delivery.

Solution Tailored to Your Needs

General Layout Plan

With a land prepared, the next thing you should consider is planning the general layout, which is a crucial foundation of a sustainable and cost-effective manufacturing.
Turn to us for help and we will present you the design for your plant by considering water, steam, electricity supply and etc.

Process Design

Combining our engineering expertise, industry know-how and practical skills with your knowledge, we provide the optimized and customized process design for your plant.

3D Plant Design

On the basis of plant layout design, combined with real situation, we can design a three-dimensional model of the entire plant. All the equipment, piping and instruments, any detail can be shown in the model, not only allowing you to have an intuitive understanding of the plant, but also providing overall information support for plant construction, equipment installation and future expansion.

Automatic Control System

We offer economical and most effective process automation solutions for the entire production line. Our RES automatic control system is developed based on PLC/DCS system.

Data Integration

From the perspective of the overall operation of the factory, Myande intelligent data integration management system collects basic data from raw grain procurement, warehousing, processing, inventory, sales and logistics, relying on the interconnection network system of each workshop. It provides real-time, accurate and traceable data reports for the current storage, processing and shipping.

Equipment Manufacturing

We owns in-house manufacture base of more than 130,000㎡ integrating R&D, production, project management which represents advanced engineering capability in the industry.

Installation and Commissioning

After finishing the installation of all machines, we offer on-site commissioning service to ensure compatible functioning.
Every move of the machine needs strong technical support from our experienced engineers. The only principle is that you can start manufacturing right after the commissioning.

Training and After-sales Service

Myande 360° Service Portfolio covers all your needs throughout the life cycle of your project. By minimizing your total cost of ownership, we help you stay ahead of the competition.

About Myande

Myande Group is a globally leading supplier of complete plants, equipment, and services for Oils & Fats, Starch & Derivatives, Fermentation, Evaporation & Crystallization, Material Storage and Handling and Smart Factory industries.

Myande Group currently has 1,600+ employees including 800 technical staff and 800 manufacturing workers. More than 1,600 complete plants have been supplied under Myande’s name in over 80 countries since 2003.

World-leading manufacturing base

In-house manufacture base of more than 130,000㎡ that integrates R&D, production, and project management, representing world-class engineering capability in the industry.

No Compromise on Quality

We are highly committed to Quality Assurance.

Our facilities and processes adhere to the highest local and international industry standards and certifications and are audited regularly for compliance.

With a global quality management system, we ensure that our customers all over the world receive high-quality, reliable products and solutions. We are well aware that our equipment have to function safely and efficiently for decades.

To effectively carry on the spirit of artisanship, improve the overall quality of front-line employees, we hold the “Workmanship Skills Competition" every year.

Certificates & Patents

At Myande​, innovation is the result of the total process of developing an idea into a product or a new way of working which adds value to the business.
Over 600 registered patents and utility models demonstrate the company's innovation potential.

Our Global Presence

We focus on supplying one-stop engineering service covering general layout plan, process design, R&D, equipment manufacturing, automatic control system, data integration, installation, supervision, commissioning, training and etc.
Our custom solutions come from a deep understanding of your needs, and we have the capability to complete each project from the design of the initial concept to manufacturing, installation, commissioning and delivery.

Lifecycle Service

Technical expertise and innovative products form the basis of your success. But we offer you even more: our extensive range of services gives you optimum support for your requirements and objectives in the long term.

Myande News & Insights

2,000TPD Rapeseed Crushing Plant Launched

Recently, a 2,000 t/d rapeseed crushing plant built by Myande Group for Daodaoquan Grain and Oil Co., Ltd. started operation successfully and started to yield qualified rapeseed oil and meal. Daodaoquan Grain and Oil Co., Ltd. is a comprehensive oil processing enterprise integrating production, scientific research, trade, warehousing and logistics of edible vegetable oil and its related by-products.   This new rapeseed crushing plant incorporates a wide range of Myande core equipment possessing independent intellectual property rights, including the E-type extractor, hydraulic flaker, DTDC, conditioner, and other key equipment. To achieve flexible material incoming and discharging, Myande CCJL series sweep auger and CQJL series reclaimer are used. In addition, advanced energy-saving technology, negative pressure draining technology and intelligent safety technology are used to ensure the stable operation of the entire production line and excellent product index. With the concept of "creating the best performance for our customers", Myande cooperates with DaoDaoQuan to build a modern, energy-efficient, and environmentally friendly factory.  

600,000 T/A Wheat Starch Deep Processing Project Successfully Launched

Recently, the 1st phase of Henan Hanyong's 600,000 tons (annual output) wheat starch deep processing project, designed by and installed under the guidance of Myande, has been smoothly commissioned, and contract for the 2nd phase was signed with Myande, marking the further extension of the domestic wheat deep processing industry chain.   Henan Hanyong Biotechnology Co., Ltd. is one of the leading enterprises in agricultural industrialization of Henan province. It mainly produces edible alcohol with strong competitiveness and a high reputation in the market.   Starch deep processing is one of Myande’s important business segments. After years of technology and experience accumulation in the field of starch deep processing, Myande has formed a complete set of production design system with a high degree of automation, stable operation and high product quality. In recent years, Myande has successfully established long-term strategic cooperative relations with multiple famous domestic and international enterprises.   Combining with Hanyong's own industrial advantages, after in-depth research, efficient communication and repeated demonstrations, Myande has designed a set of production plan (as shown in the following figure) specially for the customer, and it can not only produce gluten and wheat starch, but also make better use of the mixed nutrient solution of process water and pentosan to produce alcohol, which will bring considerable economic benefits.   The 1st phase project is a 500tpd wheat flour processing project, including a 3tpd gluten drying system and a 12tpd starch drying system. From beginning to end, the whole project lasted for 10 months. During the whole implementation process, from the plant layout planning, process design, intelligent automation design in the early stage, project service in the mid-term, to the installation, commissioning and training in the post stage, Myande’s rigorous, attentive and efficient one-stop service has won the unanimous praise of Hanyong. Through the joint efforts of Myande and Hanyong employees, a brand-new starch deep processing production line was successfully commissioned and started running smoothly, and all indicators were superior to the technical level of the same industry.   In view of the pleasant cooperation in the 1st phase, Hanyong decided to cooperate with Myande again to expand its wheat starch deep processing output, and signed the 2nd phase project with Myande resolutely, namely 5t/d gluten drying system and 20t/h starch drying system. After which, Hanyong will become a high-quality gluten high-value conversion base with "the largest scale, the best environment protection and the highest level of research and development" in the industry in Asia.  

Myande Awards 2022 “Spring Sunshine” Scholarship

In order to motivate employees' children to study hard and to enhance employees’ sense of belonging and happiness, on August 19, Myande held 2022 Myande Spring Sunshine Education Scholarship ceremony. Mr. Wangmu, vice chairman and Mr. Mao Weijiang, director in charge of manufacturing, participated in this ceremony and on behalf of the company presented scholarship stipends to children of Myande employees who are enrolled by four-year universities this year.   In his speech, Mr. Wang highlighted that Spring Sunshine Scholarship is one of several company welfare benefits. It represents the company’s vision of moving forward with its employees and creating a better future together, and it reflects the company's care for the education of its employees' children and its high sense of social responsibility.  

FAQ

  • What should I evaluate before investing in a mannitol production plant?

    • Start with the target product grade and downstream market, not simply plant capacity.

      Food-grade, pharmaceutical-grade, crystalline, and direct-compression applications may have different requirements for purity, reducing sugars, particle size distribution, bulk density, flowability, moisture, and other physical properties.

      Investors should therefore evaluate raw material route, conversion efficiency, separation and purification requirements, crystallization recovery, product finishing, utilities, and target market before finalizing the process.

      The meaningful economic KPI is the cost per ton of qualified, saleable mannitol at the required product grade.

  • Why should the target mannitol grade be defined before designing the plant?

    • Different customers may require significantly different mannitol properties.

      For example, pharmaceutical excipient manufacturers may care not only about chemical purity but also about particle size, morphology, density, flowability, compressibility, moisture, and batch consistency.

      These requirements can influence crystallization, solid-liquid separation, drying, milling, screening, granulation, or spray-drying configurations.

      Therefore, product specifications should drive process design—not be considered only after the production line has been built.

  • What are the biggest cost drivers in industrial mannitol production?

    • The major cost drivers depend on the selected process route, but generally include:
      - feedstock consumption
      - conversion and selectivity
      - separation and purification
      - catalyst or other process consumables where applicable
      - evaporation energy
      - crystallization recovery
      - mother-liquor losses
      - water and chemical consumption
      - product finishing

      For mannitol, poor selectivity can be particularly expensive because it transfers additional separation load downstream.

  • Why are conversion selectivity and downstream separation so important in mannitol production?

    • High feedstock conversion does not automatically mean high mannitol yield.

      If the conversion step produces significant amounts of other polyols or impurities, downstream separation becomes more difficult and may require additional energy, water, chemicals, and equipment.

      The better KPI is therefore overall recovery of qualified mannitol from the original feedstock, rather than conversion rate alone.

      Upstream reaction or bioconversion and downstream separation should be optimized together to achieve the best overall economics.

  • How can high-purity mannitol be produced without sacrificing overall recovery?

    • Increasing purification intensity can improve purity but may simultaneously increase product losses and operating costs.

      A better approach is to optimize upstream selectivity, impurity removal, concentration, crystallization, and mother-liquor management as one integrated system.

      This reduces the burden on individual purification steps and helps achieve the required purity with higher overall product recovery.

      For higher-value food and pharmaceutical applications, consistency between batches is also critical.

  • Why is crystallization critical to mannitol plant performance?

    • Crystallization is not simply a final product-recovery step. It affects:
      - mannitol recovery
      - product purity
      - crystal morphology
      - particle size distribution
      - centrifugation performance
      - drying behavior
      - downstream handling

      Precise control of concentration, supersaturation, seeding, temperature profile, residence time, and crystal growth is therefore essential.

      Myande's evaporation and crystallization engineering capabilities enable these parameters to be optimized together with upstream purification and downstream product handling.

  • How can evaporation and heat integration reduce mannitol production costs?

    • Concentration before crystallization can represent a significant thermal load.

      Depending on process conditions, multiple-effect evaporation, MVR or TVR, condensate recovery, and process heat integration can be evaluated to reduce fresh steam consumption.

      Myande integrates evaporation with purification and crystallization rather than treating the evaporator as an isolated piece of equipment.

      This helps optimize both energy consumption and the concentration conditions required for stable crystallization.

  • How can integrated process design reduce the cost per ton of mannitol?

    • Mannitol economics depend on the complete material and energy balance.

      Poor conversion selectivity increases separation costs; excessive purification reduces recovery; inefficient evaporation increases steam consumption; and poor crystallization leaves valuable product in the mother liquor.

      Myande integrates conversion, separation, purification, evaporation, crystallization, drying, utilities, product handling, and automation as one complete engineering system.

      The objective is to maximize qualified mannitol recovery and product value from each ton of feedstock while minimizing energy, water, chemicals, and product losses.

  • What should I compare when selecting a mannitol turnkey plant supplier?

    • Do not compare suppliers only by nominal capacity or equipment CAPEX.

      Request comparable technical indicators covering:
      - feedstock consumption
      - conversion and mannitol selectivity
      - overall product recovery
      - purification performance
      - crystallization yield
      - mother-liquor management
      - achievable purity and product grades
      - particle-size and physical-property control
      - steam, electricity, water, and chemical consumption
      - wastewater generation
      - automation
      - pilot validation and industrial scale-up capability

      The key question is: How efficiently can the plant convert feedstock into consistent, marketable mannitol at the required grade and lowest practical lifecycle cost?

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