Flaked Maize
Myande can provide steam-flaked corn production line with capacity ranging from 100tpd to 500tpd, with a process flow that includes cleaning, soaking, conditioning, flaking, and drying.
Flaked maize is mainly used as feed for ruminants such as beef cattle, cow, sheep, and horses. The corn pellets are softened by soaking, modified by steam heat treatment and then pressed into flakes of 0.4mm-2mm by flaking mills. Then the flaked maize is dried in the tube bundle dryer. The chemical structure of proteins in flaked maize is changed, thus facilitating absorption of starch in the rumen of ruminants.
In developed countries such as the United Kingdom, New Zealand, Australia, and the United States, the direct feeding method of steam-flaked corn is widely adopted in the livestock industry. This method not only saves resources but also improves production efficiency. As a new type of feed material, steam-flaked corn is gradually gaining recognition from both large-scale farms and individual breeders. This is because it not only reduces breeding costs and prevents livestock diseases but also increases economic benefits. The application of steam-flaked corn plays an immeasurable role in promoting the vigorous development of the livestock industry.
Advantages of Steam-flaked Corn
Corn flaking is a processing technique that involves wet and heat treatment of corn. It can enhance the biological value of corn, improve its utilization efficiency, and increase the energy content by 14-15%. The starch digestibility of steam-flaked corn feed reaches up to 99%. It can also improve the digestion rates of ruminal starch, post-ruminal starch, and total intestinal starch in animals. Additionally, it promotes the digestion and metabolism of other substances while reducing nitrogen and phosphorus excretion.
Steam-flaked corn, which undergoes strict quality control, can enhance the feed-to-gain ratio in beef cattle and increase milk yield and milk protein content in dairy cows.
Why Choose Myande?
With over 22 years of experience in grain flaking machine manufacturing, Myande has delivered more than 700 sets of flaking equipment worldwide and exported to over 60 countries. Myande can provide you with a comprehensive package of engineering solutions, including customized process design, equipment manufacturing, installation guidance, commissioning, and training.
They trust and choose Myande
More than 1,600 complete plants have been supplied under Myande’s name in over 80 countries since 2003.
Behind every successful project is a great team. Our team is comprised of skilled individuals that share one common goal – Help our clients succeed.
What can we do for you?
We focus on supplying one-stop engineering service covering general layout plan, process design, R&D, equipment manufacturing, automatic control system, data integration, installation, supervision, commissioning, training and etc.
Our custom solutions come from a deep understanding of your needs, and we have the capability to complete each project from the design of the initial concept to manufacturing, installation, commissioning and delivery.
Solution Tailored to Your Needs
General Layout Plan
With a land prepared, the next thing you should consider is planning the general layout, which is a crucial foundation of a sustainable and cost-effective manufacturing.
Turn to us for help and we will present you the design for your plant by considering water, steam, electricity supply and etc.
Process Design
Combining our engineering expertise, industry know-how and practical skills with your knowledge, we provide the optimized and customized process design for your plant.
3D Plant Design
On the basis of plant layout design, combined with real situation, we can design a three-dimensional model of the entire plant. All the equipment, piping and instruments, any detail can be shown in the model, not only allowing you to have an intuitive understanding of the plant, but also providing overall information support for plant construction, equipment installation and future expansion.
Automatic Control System
We offer economical and most effective process automation solutions for the entire production line. Our RES automatic control system is developed based on PLC/DCS system.
Data Integration
From the perspective of the overall operation of the factory, Myande intelligent data integration management system collects basic data from raw grain procurement, warehousing, processing, inventory, sales and logistics, relying on the interconnection network system of each workshop. It provides real-time, accurate and traceable data reports for the current storage, processing and shipping.
Equipment Manufacturing
We owns in-house manufacture base of more than 130,000㎡ integrating R&D, production, project management which represents advanced engineering capability in the industry.
Installation and Commissioning
After finishing the installation of all machines, we offer on-site commissioning service to ensure compatible functioning.
Every move of the machine needs strong technical support from our experienced engineers. The only principle is that you can start manufacturing right after the commissioning.
Training and After-sales Service
Myande 360° Service Portfolio covers all your needs throughout the life cycle of your project. By minimizing your total cost of ownership, we help you stay ahead of the competition.
About Myande
Myande Group is a globally leading supplier of complete plants, equipment, and services for Oils & Fats, Starch & Derivatives, Fermentation, Evaporation & Crystallization, Material Storage and Handling and Smart Factory industries.
Myande Group currently has 1,600+ employees including 800 technical staff and 800 manufacturing workers. More than 1,600 complete plants have been supplied under Myande’s name in over 80 countries since 2003.
World-leading manufacturing base
In-house manufacture base of more than 130,000㎡ that integrates R&D, production, and project management, representing world-class engineering capability in the industry.
No Compromise on Quality
We are highly committed to Quality Assurance.
Our facilities and processes adhere to the highest local and international industry standards and certifications and are audited regularly for compliance.
With a global quality management system, we ensure that our customers all over the world receive high-quality, reliable products and solutions. We are well aware that our equipment have to function safely and efficiently for decades.
To effectively carry on the spirit of artisanship, improve the overall quality of front-line employees, we hold the “Workmanship Skills Competition" every year.
Certificates & Patents
At Myande, innovation is the result of the total process of developing an idea into a product or a new way of working which adds value to the business.
Over 600 registered patents and utility models demonstrate the company's innovation potential.
Our Global Presence
We focus on supplying one-stop engineering service covering general layout plan, process design, R&D, equipment manufacturing, automatic control system, data integration, installation, supervision, commissioning, training and etc.
Our custom solutions come from a deep understanding of your needs, and we have the capability to complete each project from the design of the initial concept to manufacturing, installation, commissioning and delivery.
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Lifecycle Service
Technical expertise and innovative products form the basis of your success. But we offer you even more: our extensive range of services gives you optimum support for your requirements and objectives in the long term.
Myande News & Insights
2,000TPD Rapeseed Crushing Plant Launched
Recently, a 2,000 t/d rapeseed crushing plant built by Myande Group for Daodaoquan Grain and Oil Co., Ltd. started operation successfully and started to yield qualified rapeseed oil and meal. Daodaoquan Grain and Oil Co., Ltd. is a comprehensive oil processing enterprise integrating production, scientific research, trade, warehousing and logistics of edible vegetable oil and its related by-products. This new rapeseed crushing plant incorporates a wide range of Myande core equipment possessing independent intellectual property rights, including the E-type extractor, hydraulic flaker, DTDC, conditioner, and other key equipment. To achieve flexible material incoming and discharging, Myande CCJL series sweep auger and CQJL series reclaimer are used. In addition, advanced energy-saving technology, negative pressure draining technology and intelligent safety technology are used to ensure the stable operation of the entire production line and excellent product index. With the concept of "creating the best performance for our customers", Myande cooperates with DaoDaoQuan to build a modern, energy-efficient, and environmentally friendly factory.
600,000 T/A Wheat Starch Deep Processing Project Successfully Launched
Recently, the 1st phase of Henan Hanyong's 600,000 tons (annual output) wheat starch deep processing project, designed by and installed under the guidance of Myande, has been smoothly commissioned, and contract for the 2nd phase was signed with Myande, marking the further extension of the domestic wheat deep processing industry chain. Henan Hanyong Biotechnology Co., Ltd. is one of the leading enterprises in agricultural industrialization of Henan province. It mainly produces edible alcohol with strong competitiveness and a high reputation in the market. Starch deep processing is one of Myande’s important business segments. After years of technology and experience accumulation in the field of starch deep processing, Myande has formed a complete set of production design system with a high degree of automation, stable operation and high product quality. In recent years, Myande has successfully established long-term strategic cooperative relations with multiple famous domestic and international enterprises. Combining with Hanyong's own industrial advantages, after in-depth research, efficient communication and repeated demonstrations, Myande has designed a set of production plan (as shown in the following figure) specially for the customer, and it can not only produce gluten and wheat starch, but also make better use of the mixed nutrient solution of process water and pentosan to produce alcohol, which will bring considerable economic benefits. The 1st phase project is a 500tpd wheat flour processing project, including a 3tpd gluten drying system and a 12tpd starch drying system. From beginning to end, the whole project lasted for 10 months. During the whole implementation process, from the plant layout planning, process design, intelligent automation design in the early stage, project service in the mid-term, to the installation, commissioning and training in the post stage, Myande’s rigorous, attentive and efficient one-stop service has won the unanimous praise of Hanyong. Through the joint efforts of Myande and Hanyong employees, a brand-new starch deep processing production line was successfully commissioned and started running smoothly, and all indicators were superior to the technical level of the same industry. In view of the pleasant cooperation in the 1st phase, Hanyong decided to cooperate with Myande again to expand its wheat starch deep processing output, and signed the 2nd phase project with Myande resolutely, namely 5t/d gluten drying system and 20t/h starch drying system. After which, Hanyong will become a high-quality gluten high-value conversion base with "the largest scale, the best environment protection and the highest level of research and development" in the industry in Asia.
Myande Awards 2022 “Spring Sunshine” Scholarship
In order to motivate employees' children to study hard and to enhance employees’ sense of belonging and happiness, on August 19, Myande held 2022 Myande Spring Sunshine Education Scholarship ceremony. Mr. Wangmu, vice chairman and Mr. Mao Weijiang, director in charge of manufacturing, participated in this ceremony and on behalf of the company presented scholarship stipends to children of Myande employees who are enrolled by four-year universities this year. In his speech, Mr. Wang highlighted that Spring Sunshine Scholarship is one of several company welfare benefits. It represents the company’s vision of moving forward with its employees and creating a better future together, and it reflects the company's care for the education of its employees' children and its high sense of social responsibility.
FAQ
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What is flaked maize and why is it used in ruminant feed?
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Flaked maize, also known as steam-flaked corn, is a processed corn product widely used in feed for beef cattle, dairy cows, sheep, and horses.
Compared with ordinary ground or cracked corn, steam-flaked maize is processed to improve starch availability and feeding efficiency. Through soaking, steam conditioning, flaking, and drying, the physical and chemical structure of the corn is modified to make it more suitable for digestion in ruminants.
Its main value lies in improving feed utilization rather than simply changing particle size.
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Why is steam-flaked corn considered more effective than regular corn feed?
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Steam-flaked corn is generally used because it improves the availability of starch in the rumen, allowing ruminants to utilize the energy in corn more efficiently.
Compared with untreated or simply ground corn, the combination of soaking, heat treatment, and flaking changes the grain structure and partially modifies the protein and starch matrix. This improves digestibility and can support better feed performance in ruminant diets.
For many feed users, the economic value comes from improved nutrient utilization rather than from the raw material itself.
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What is the typical process for producing flaked maize?
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A typical flaked maize production line includes:
- cleaning
- soaking
- steam conditioning
- flaking
- drying
In industrial production, corn is first cleaned to remove impurities, then softened through soaking. After that, it is heat-treated with steam and pressed into flakes using flaking mills. The finished flakes are then dried to achieve stable moisture and storage conditions.
This sequence is designed to improve both processability and nutritional value.
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What is the role of steam conditioning in flaked maize production?
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Steam conditioning modifies the internal structure of the corn and prepares it for efficient flaking.
During this stage, heat and moisture work together to alter the physical and chemical characteristics of the grain. In particular, the protein structure is changed and starch becomes more accessible, which improves its utilization by ruminants.
This is one of the most important reasons why steam-flaked maize performs differently from ordinary corn feed.
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Why does flake thickness matter in steam-flaked corn production?
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Flake thickness directly affects both processing quality and feeding performance.
If flakes are too thick, the corn may not be sufficiently processed for optimal starch availability. If they are too thin, product handling and structural consistency may be affected. In industrial practice, flaked maize is typically pressed into flakes of approximately 0.4 mm to 2 mm, depending on application and process design.
Controlling flake thickness is therefore an important factor in both plant operation and final feed value.
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How does steam-flaked maize improve starch utilization in ruminants?
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Steam-flaked maize improves starch utilization by modifying the corn structure in a way that makes starch more accessible in the rumen.
The combined effect of soaking, steam treatment, and flaking changes the internal matrix of the grain, which helps rumen microbes break down starch more efficiently. This can support improved feed conversion and more effective energy use in cattle and other ruminants.
In practice, this is the main nutritional advantage of steam-flaked maize.
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How do I evaluate a supplier for a flaked maize production line?
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A strong supplier should demonstrate expertise in:
- grain conditioning and flaking technology
- ruminant feed processing requirements
- drying and moisture control
- continuous production stability
- turnkey engineering and automation
The right partner should be able to provide not only equipment, but also a process that consistently produces nutritionally effective and commercially reliable flaked maize.
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