We can provide turnkey plant for you:
- Biodiesel plant with capacity ranging from 50t/d to 2,000t/d
- HVO pretreatment plant with capacity ranging from 50t/d to 2,000t/d
- UCO (Used Cooking Oil) refinery pretreatment plant with capacity ranging from 50t/d to 2,000t/d
- Butter refinery plant with capacity ranging from 50t/d to 2,000t/d
1. Feedstock PretreatmentThe feedstock of biodiesel can be high free fatty acid oil (FFA≥3%，palm oil, used cooking oil, acidified oil, rice bran oil, etc.) or low free fatty acid oil (FFA≤2%，soybean oil, canola oil, etc.). Before feeding into transesterification section, we should control the FFA content below 0.1%.
To decrease the oil loss, for high free fatty acid oil, we recommend physical refining process. The feedstock is degummed and bleached, then deacidified in a structured packing column. The refined oil pumped into transesterification section, and the distillated FFA can be the esterification section feedstock.
For low free fatty acid oil, the pretreatment process normally including degumming and neutralization, controlling the FFA content below 0.1%.
Transesterification is the reaction between glycerides and methanol with the assistant of catalyst. Theoretically, 1000kg oil can obtain 1004kg FAME, consuming 10.5% methanol and producing 10% glycerine. After the reaction, The FAME is purified by flashing, settling separation, neutralization, washing and drying. The biodiesel produced by Myande process can satisfy EN 14214 standard.
Esterification is another approach to produce biodiesel. The FFA esterified with methanol by the catalyzation of sulfuric acid or PSTA. The reaction normally conducted in batches. The ester produced can be purified to biodiesel, or pumped into transesterification section to obtain high-quality biodiesel.
Biodiesel Distillation is a process of Evaporation and Fractionation of Methyl Ester (Biodiesel) under extreme negative pressure and high temperature to produce Distilled Biodiesel.
Benefits from biodiesel distillation:
a. Colorless Distilled Biodiesel.
b. Trace quantities of mono, di and tri-glycerides.
c. Improved results on cold soak filtration test.
d. No metals, sulfur, and none-ester impurities.
e. High customer acceptance in winter months.
f. No blending issues, when mixed with Diesel.
g. Exceeds ASTM-6751 Standards.
General Layout Plan: With a land prepared, the next thing you should consider is planning the general layout, which is a crucial foundation of a sustainable and cost-effective manufacturing. Turn to us for help and we will present you the design for your plant by considering water, steam, electricity supply and etc.
Process Design: Combining our engineering expertise, industry know-how and practical skills with your knowledge, we provide the optimized and customized process design for your plant.
3D Plant Design: On the basis of plant layout design, combined with real situation, we can design a three-dimensional model of the entire plant. All the equipment, piping and instruments, any detail can be shown in the model, not only allowing you to have an intuitive understanding of the plant, but also providing overall information support for plant construction, equipment installation and future expansion.
Automatic Control System: We offer economical and most effective process automation solutions for the entire production line. Our RES automatic control system is developed based on PLC/DCS system.
Data Integration: From the perspective of the overall operation of the factory, Myande intelligent data integration management system collects basic data from raw grain procurement, warehousing, processing, inventory, sales and logistics, relying on the interconnection network system of each workshop. It provides real-time, accurate and traceable data reports for the current storage, processing and shipping.
Equipment Manufacturing: We owns in-house manufacture base of more than 100,000㎡ integrating R&D, production, project management which represents advanced engineering capability in the industry.
Installation and Commissioning: After finishing the installation of all machines, we offer on-site commissioning service to ensure compatible functioning. Every move of the machine needs strong technical support from our experienced engineers. The only principle is that you can start manufacturing right after the commissioning.
Quality at Myande
?Why MyandeDesign and implementation experience of more than 100 mega projects.
Customized/ competitive/ affordable solution to enable you to succeed.
100,000㎡ in-house design and manufacture base/ 600+ workers/ 400+ R&D and technical engineers.
All the R&D engineer team members with more than 12 years of experience in the field.
Technical experts with senior management experience in European and US engineering companies.
More than 60% market share in China in the past 5 years.
Oils & Fats
- Oil Modification
- Oleochemicals & Biodiesel
- Starch & Derivatives
- Meal Fermentation
- Evaporation & Crystallization