Corn Germ Pressing
We can provide turnkey plant for you:
Corn germ pre-pressing and solvent extraction plant with capacity ranging from 50 t/d to 1,000 t/d
The purpose of preparation is to extract a portion of oil by mechanical pressing while providing pressing cakes for extraction plant. Main processes include: Seed Cleaning & Weighing, Cracking, Softening, Flaking, Pressing, Oil Residue Separation.
1. Cleaning & Weighing Section
Corn germ from daily bin is treated by magnetic separator, weighing scale and screener with dedusting aspiration network to remove impurities.
2. Cracking Section
The purpose of cracking is to crack corn germ into small particles prior to softening and flaking, in order to improve the quality and capacity of the flakes.
3. Softening Section
Horizontal drum rotary cooker is designed to adjust temperature and moisture of corn germ prior to flaking, to improve oil yield greatly.
4. Flaking Section
The purpose of flaking is to flake the softened corn germ into thin flakes (from 0.3 to 0.35mm) for the subsequent oil extraction through mechanical pressing. In addition, flakes thickness can be adjusted through the roll pressure adjustment device.
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Corn Germ Flaking
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Corn Germ Cooking
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400TPD Corn Germ Oil Project
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120TPD Corn Germ Oil Project
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5. Pressing Section
Corn germ is a kind of high oil-containing oilseed. Generally, it is necessary to extract a portion of oil by mechanical pressing prior to the subsequent process. Expeller with auxiliary cooker ensures material reach proper temperature and moisture. Pressing cakes containing residual oil from 14% to 18% is then treated by solvent extraction while crude oil is to be filtered.
6. Oil Residue Separation Section
Due to the high content of residue in crude oil, it is necessary to separate oil residue by oil drag conveyor firstly, crude oil then enters to settling tank for further separation. The collected residue is returned to the pressing section while crude oil from settling tank is pumped to frame filter or leaf filter for further removing impurities.
7. Cooling Section
Cooling drag conveyor is designed to cool down pre-pressing cakes with high efficiency, then cakes is conveyed to the solvent extraction plant.
What can we do for you?
We focus on supplying one-stop service covering general layout plan, process design, R&D, equipment manufacturing, automatic control system, data integration, installation, supervision, commissioning, training and etc.
Our custom solutions come from a deep understanding of your needs, and we have the capability to complete each project from the design of the initial concept to delivery.
Talk About Your Needs
Solution Tailored To Your Needs
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General Layout Plan: With a land prepared, the next thing you should consider is planning the general layout, which is a crucial foundation of a sustainable and cost-effective manufacturing.
Turn to us for help and we will present you the design for your plant by considering water, steam, electricity supply and etc.
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Process Design: Combining our engineering expertise, industry know-how and practical skills with your knowledge, we provide the optimized and customized process design for your plant.
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3D Plant Design: On the basis of plant layout design, combined with real situation, we can design a three-dimensional model of the entire plant. All the equipment, piping and instruments, any detail can be shown in the model, not only allowing you to have an intuitive understanding of the plant, but also providing overall information support for plant construction, equipment installation and future expansion.
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Automatic Control System: We offer economical and most effective
process automation solutions for the entire production line. Our RES automatic control system is developed based on PLC/DCS system.
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Data Integration: From the perspective of the overall operation of the factory, Myande intelligent data integration management system collects basic data from raw grain procurement, warehousing, processing, inventory, sales and logistics, relying on the interconnection network system of each workshop. It provides real-time, accurate and traceable data reports for the current storage, processing and shipping.
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Equipment Manufacturing: We owns in-house
manufacture base of more than 100,000㎡ integrating R&D, production, project management which represents advanced engineering capability in the industry.
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Installation and Commissioning: After finishing the installation of all machines, we offer on-site commissioning service to ensure compatible functioning.
Every move of the machine needs strong technical support from our experienced engineers. The only principle is that you can start manufacturing right after the commissioning.
Quality at Myande
At Myande, we are committed to providing high-performance equipment. We achieve this by applying strict quality management with the active engagement of all engineers and workers.
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Design and implementation experience of more than 100 mega projects.
Customized/ competitive/ affordable solution to enable you to succeed.
100,000㎡ in-house
design and manufacture base/ 600+ workers/ 400+ R&D and technical engineers.
All the R&D engineer team members with more than 12 years of experience in the field.
Technical experts with senior management experience in European and US engineering companies.
More than 60% market share in China in the past 5 years.
